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2024

A digital ecosystem designed to optimize production processes

A digital ecosystem designed to optimize production processes

A digital ecosystem designed to optimize production processes

A web and mobile ecosystem that integrates ERP and MES features to digitalize planning.

A web and mobile ecosystem that integrates ERP and MES features to digitalize planning.

A web and mobile ecosystem that integrates ERP and MES features to digitalize planning.

OVERVIEW

The software

The software

The software

It is the custom management system of a company that produces doors and windows. It follows an order throughout its entire life: from the moment a customer requests a quote on the website, to the calculation of how much that order cost and yielded.


The core part is production planning. The system knows how many minutes of processing each order requires, how many department hours are available each day, which materials must arrive from suppliers and how far in advance: from this data, it automatically calculates when each processing phase can be carried out, and in what order.


Around this core, the system also covers the collection of quotes from the public website, orders to suppliers, the final reporting of operators' work, quality documentation, a shared document area with a smartphone app, and an online store for professional customers.


It is not an adapted standard product: it is built around the specific processes of this company, and connects directly to the machinery and systems that the company already uses.

Who it was designed for and what they get

Who it was designed for and what they get

Who it was
designed for

01

Who visits the site

Who visits the site

Who visits the site

A guided form to request a quote by choosing product line, type of windows/doors, and measurements. Receive a confirmation email immediately.

A guided form to request a quote by choosing product line, type of windows/doors, and measurements. Receive a confirmation email immediately.

02

The management and the office

The management and the office

The management and the office

The complete picture: orders, production planning, turnover by customer and by agent, comparison between estimated and actual times.

03

Who plans production

Who plans production

Who plans production

A tool that automatically calculates the dates for each phase, taking into account department capacities, holidays, public holidays, and supplier delivery times.

04

The workshop operators

The workshop operators

The workshop operators

A paperless screen to declare what they worked on and which parts they completed.

05

The purchasing department

The purchasing department

The purchasing department

The list of what still needs to be ordered, the documents to send to suppliers, and the status of each order.

06

The suppliers

The suppliers

The suppliers

A personal page, accessible via a private link without having to register, where they can update the status of their orders and the arrival date

07

The sales agents

The sales agents

The sales agents

Your orders, assigned quotes, and commission calculations

08

Retailer customers

Retailer customers

Retailer customers

A smartphone app with shared documents and the status of your orders, and an online shop for recurring purchases

A smartphone app with shared documents and the status of one's orders, and an online shop for recurring purchases

Key features

Key features

Key features

Collection of quotes

Collection of quotes

Guided public form in three steps, configurable by the company: product lines, options, window and door types, and measurement constraints are managed without touching the software.

Project management

Project management

Orders enter automatically from the management systems already in use in the company, in three different formats, instead of being re-entered by hand.

Production planning

Production planning

It distinguishes between phases outsourced to external suppliers — where delivery time matters — and phases carried out internally, where the capacity of the departments, measured in available minutes, matters.

Purchase orders

Purchase orders

The system deduces on its own which materials are needed for an order and which orders have not yet been placed. Where a regular supplier exists, the order is created automatically.

Work summary

Work summary

The system compares the actual time spent with the estimated time, and also handles the case of an operator working on two processes simultaneously, dividing the time between the two.

Economic progress

Economic progress

Every arrival of material and every hour of work generate a progress line valued in euros, according to rules that can be set for each type of material.

Analysis

Analysis

Agent performance, with the hierarchy of area managers and the calculation of bracketed commissions: a certain discount level corresponds to a certain percentage. In addition to the overview, there is a month-by-month detail for each individual agent.

Quality and documentation

Quality and documentation

Recording of quality controls and generation of CE marking documentation, the mandatory conformity certification for windows and doors. Which controls appear in the certificate is decided from the control registry, without any technical interventions on the document template.

Mobile app

Mobile app

iPhone and Android app for customers to view documents and the status of their orders, with push notifications.

Document area

Document area

Shared document folders, each visible only to those who have been authorized.

Online shop

Online shop

Catalog with categories, product variants and stock availability, shopping cart, orders and shipping address management. It has its own interface, separate from the rest of the system.

Connections to workshop

Connections to workshop

A program installed on the automatic processing line computer reads its production log and transmits it to the system, associating it with the correct work order.

COMPOSITION

The structure

The structure

The structure

The system is a single central application, hosted on a server, which everyone accesses via browser or app. There are no installations on users' computers, with two deliberate exceptions: the program that reads the machine log and the device in the workshop, which must necessarily be located where the hardware is.


The seven areas of the system — quotes, planning, document area, online shop, supplier portal, user administration, workshop services — share the same database and the same master data. Each can be turned on or off independently, allowing the same software to serve installations with different functionalities.


Much of the behavior is not hardcoded into the software but configured by the company: which columns appear in supplier documents, how each material is economically valued, how often reminders are sent, which analyses are produced. This makes the system adaptable without technical interventions.

STACK

Technologies used

Technologies used

Technologies used

The central part

Built with Python and Django, a mature and highly popular technology for management applications.

Web interfaces

The data archive

With PostgreSQL, one of the most robust open-source databases, with the PostGIS geographic extension.

The publication

It takes place via Docker containers, a technology that packages the application with everything it needs to run, making installation on a new server predictable.

PDF documents

They are generated by the system itself; files (attachments, photos, shared documents) are stored in a cloud space.

Error monitoring

Switch to Sentry, a service that automatically collects and reports malfunctions.

Do you have a complex problem?

Do you have a complex problem?

Do you have a complex problem?

Thanks to our team of expert developers, we are ready to transform
your ideas into successful digital realities.

Thanks to our team of expert developers, we are ready to transform
your ideas into successful digital realities.

Thanks to our team of expert developers, we are ready to transform
your ideas into successful digital realities.